Engaging a qualified third-party expert or specialist to recommend conveyor belt specifications is a strategic business decision that helps ensure you get the right product for your specific application. This maximizes return on investment and minimizes cost per ton conveyed over the belt’s entire lifespan.
Whether you have a new conveyor system, recently installed new belts or aim to extend the life of your existing belts, it’s imperative to establish and follow a preventive maintenance plan.
Even though some maintenance tasks are required only every three months or once a year, operators should consistently inspect every conveyor component to identify potential malfunctions or misalignments before issues escalate.
Conveyor systems are essential for automating the flow of goods and materials. Despite their critical importance, they are often taken for granted, with maintenance performed only when problems arise. The constant operation and extensive network of moving parts in conveyor systems require the entire system to be shut down for maintenance, which can result in downtime.
Further, neglecting regular maintenance can exacerbate minor problems and lead to more expensive breakdowns. To prevent this, it’s crucial to plan and schedule regular conveyor maintenance as an integral part of plant operations. Doing so minimizes planned downtime for maintenance activities and reduces the risk of unexpected breakdowns.
Cost savings from conveyor belt surveys are achieved in various ways – from product throughput to how often a belt is replaced to decreasing the downtime and labor to get back up and running.
An effective first step in routine upkeep is utilizing a conveyor maintenance checklist to identify potential malfunctions or misalignments. A checklist outlines key items to remember when performing or scheduling maintenance.
This proactive strategy helps prevent costly breakdowns that can halt production. Checklists are essential to ensure maintenance tasks are not missed and are completed to specific standards.
For a more comprehensive guide, each standard conveyor includes a detailed maintenance manual with specific information on its components, as well as safety and maintenance tips to guarantee longevity and performance.
Inspection checklist
When performing conveyor maintenance:
■ Inspect the entire surface of the conveyor belt for any damage, wear or broken parts.
■ Check for belt misalignment and unusual peeling or damage on joints.
■ Examine the belt chain for any extra slack, fraying, buildup, damage or carryback.
■ Check any gearbox noise for excessive heat from the motor or gearbox.
■ Monitor the tension to ensure the V-belts and O-rings are not too tight or loose.
■ Know the conveyor belt’s capacity. Overloading the belt can cause significant problems in operations.
■ Identify subject matter experts with the knowledge and training to address and fix equipment issues.
By following these best practices – including long-term value considerations in belt selection, leveraging detailed checklists and engaging expert support – you can keep your conveyor system’s “arteries and vessels” healthy and productive with extended belt life, reduced downtime and significant cost savings.
Taking these essential steps will help protect your investment and drive long-term value for smooth, efficient operations.
Scott Bruggeman is a division account specialist for aggregate, mining and cement at Motion.
Related: Keys to successful component selection
