An aggregate producer’s job never ends.
In addition to managing the mine, producers are responsible for keeping equipment in proper working order. To do so, they use programs and services to increase equipment productivity and extend lifecycle, because implementing innovative technology and tools minimizes downtime and increases ROI.
To get the most out of screening equipment and increase ROI, consider implementing these four measures:
1. Look for a vibration analysis system designed specifically for vibrating screens. These systems offer operations a way to safely monitor screen performance in real time.
A vibration analysis system should have eight triaxial sensors, which attach to key places on the equipment. The sensors transmit 24 channels of data to a heavy-duty tablet, which then illustrates the machine’s orbit, acceleration and deviations.
An advanced vibration analysis system transfers data wirelessly to a certified engineering team that can evaluate the machine’s performance, alert users about any issues and suggest recommendations for improvement.
2. Partner with a manufacturer to ensure heightened equipment functionality through programs such as screen installation, commissioning and operator training. Although some producers take the time to do preventive maintenance, larger problems can occur and cause extended downtime if not done correctly.
That’s where a manufacturer comes in. A thorough, trained technician can walk through a detailed checklist to evaluate screening equipment, train personnel on proper operation and screen installation, and work with the customer to develop a preventive maintenance plan.
3. Take the guesswork out of installation by working closely with a screen media expert. Even with the best maintenance plans, issues occur if screen media isn’t properly selected and installed.
Sometimes, producers struggle with blinding as clay-heavy materials clog the screen openings, or pegging, where near-sized stones are trapped in screen media openings. Working with a manufacturer proficient in screen media takes the guesswork out of screen selection and installation. It can also extend the life of the screen.
4. Optimize production with trained technicians. Some manufacturers include programs – such as on-site maintenance, screen installation, training and analyses of operational safety and performance – in a single plan. These programs might even offer complete machine refurbishment, machine monitoring and servicing, as well as related services to maximize uptime.
Finally
Overall, maintaining equipment increases the longevity and efficiency of machines.
A good screen maintenance program focused on preventing downtime pulls together vibration analysis, proper screen selection and installation. It also implements in-house training and preventive maintenance schedules.
Related: Tips to maximize your screen’s performance
Karen Thompson is president of Haver & Boecker Niagara’s Canada location.
